by AlanMcD » Fri Jun 21, 2013 8:58 am
Don't really know what to tell you, other than you have to go into it again - Benji pumps are notorious for issues like this . . . .
BTW, although it feels like a vacuum on the upstroke, it is just the opposite - too much pressure it the second stage of compression. These pumps run a total of 4 stages in the two strokes, with two thing happening in each stroke. The up stroke draws air into the pump and also does the second stage of compression, while the down stroke does the first and third stages of compression, with the third stage exiting the check valve into the fill hose and your gun.
Your problem is probably still with that same o-ring. It acts a both the seal for the third stage and a check valve on the second stage of compression. One of the bad things that happens when it goes is that you end up building up air in the first to second stage compression, and it eventually becomes too hard to pull up. It feels like a vacuum pulling the handle back down, but it is really the pressure in the second stage building without the third stage being able to clear the air out of the pump - so the pressure on the upstroke (second stage) actually exceeds what the pump can generate on third stage. And since it becomes harder to pull up than push down, it feels like a vacuum.
Other than explain things, I can't help other than to say you have to keep rebuilding it until it stops destroying that critical o-ring. If you can return it, I would recommend getting a Hill pump instead - well worth the few extra bucks. It still needs maintenance, but nothing like the Benji pump. If you don't overheat it, then you can just rebuild and clean it every few years per the manufacturers recommendation.