I decided to stay with the O-ring as well. As received, there were burrs on the OD of the muzzle on my .22 M-rod. These scraped the Delrin and the swarf was contacting the pellets - - not good for accuracy.
Made a new stripper out of aluminum, original on the left:
I attempted to address a couple of issues; the extended "barrel" gives the gas a bit more time to pass more volume into the shroud before the pellet exits into the baffle area. The somewhat smaller bore diameter of the stripper, as compared to stock (I used .250 instead of the stock .280 +/-) also helps . . . (EDIT, I goofed, the stock stripper has an ID of .250", I used .230"). I used two rows of port holes for the same reason. (The stock stripper shown was previously modified with oversize holes.) I designed my new stripper so it fits with stock baffles, though I may make new baffles later on.
To help prevent "POI drift", that some have ascribed to storing the gun so that pressure is applied to the barrel shroud, thus giving the O-ring a "set", I increased the OD of the O-ring groove by .004". Stock, the groove OD measures .590" and the O-ring is about .100" thick. Uncompressed, O-ring OD is then about .790" and the shroud ID is .780". I allowed for the additional O-ring compressing by making my groove .120" wide. Greased the O-ring with silicone grease and it slid into place with no problems - - noticeably tighter fit.
The gas stripper is an interference fit onto the barrel, tapped into place with a small hammer and hardwood block. To remove, use a grooved hardwood block to slip over barrel behind stripper, then tap to remove.
No POI shift observed. Sounds quieter though it was already pretty quiet to begin with. Previously installed an aluminum de-pinger with O-ring. Center of de-pinger is drilled and tapped 1/4 - 20, so a length of all-thread can be used to remove the de-pinger if need be.
This is my first post. As a new M-rod owner, I've been reading this forum and it's been a big help. Thanks!
all the best,
bumper