With all of the reading I've been doing around here, I don't think I've come across this mentioned:
After removing them, how do you align the baffles when replacing them? Do you run a rod down the center of the baffles while tightening the shroud? It would seem like the act of screwing the shroud back on, be it from the base or tightening the barrel cap last, would be enough to misalign those baffle holes as they get pressed together and potentially move.
I've thought that a soft-wood dowel would be good, if it just fits in the baffle holes but was too big to fit in the barrel. That way, I could slide it in through the baffles until it reached the barrel (soft wood), and then tighten things up and pull out the dowel. Maybe even taper the barrel-end of the dowl to allow it to rest and center on the barrel (again, soft wood). Seems like it would keep the holes aligned just right.
Also thought about using the dowel to align the baffles outside the shroud, and then taping the baffles together to keep them aligned. Any reason these baffles need to be seperate pieces?
I recently opened those baffle-holes up, by a miniscule amount, when it appeared there was some pellet clipping on one. That's when I wondered how others were approaching this alignment issue when re-assembling.